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Custom cycling jerseys and race kits manufacturing

Custom Cycling Jerseys & Kits Manufacturer

Pro-grade cycling apparel engineered for performance. Full-sublimation printing, Italian Lycra fabrics, and YKK hardware — manufactured direct from our Sialkot facility with a 10-piece club MOQ.

Request a Kit Quote → See Technical Specs
10
Pcs Club MOQ
100%
Sublimation
YKK
Hardware Standard
15
Days Production

Cycling Product Range

Every piece of a professional cycling kit — engineered with aerodynamics, comfort, and print quality as the primary design criteria.

🚴
Road Cycling Jerseys
Full-sublimation, aerodynamic race or endurance fit. Three rear pockets standard. Short sleeve and long sleeve options with clean raglan construction.
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Mountain Bike Jerseys
Relaxed enduro cut or fitted XC race cut. Anti-abrasion panels at key contact points. Side vents for trail ventilation without compromising coverage.
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Bib Shorts
Italian Lycra with Elastic Interface or custom chamois padding tiers. Flatlock seams throughout. Wide, comfortable bib straps that stay in position all day.
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Cycling Tights
Full-length and 3/4 tights with integrated chamois pad. Reflective panels along rear seams for low-light safety during early morning and evening rides.
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Wind Jackets
Packable, windproof shell with full-zip and dropped rear hem for coverage on the bike. Folds into the rear jersey pocket for flat storage mid-ride.
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Base Layers
Moisture-wicking merino and polyester blends for temperature regulation beneath the jersey. Short and long sleeve options for all-season training.
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Full Race Kits
Complete jersey and bib shorts sets with a unified design. Ideal for professional teams, sponsored riders, and gran fondo events requiring a cohesive look.
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Club Team Kits
Standardized templates in your club colors with custom logos and rider names. Consistent sizing across XS–4XL for club-wide uniformity at competitive pricing.

Cycling Catalog

Real jerseys, bibs and kits currently on our production floor. … product styles are live in this category right now — every one of them customizable with your labels, colors and fit.

More Cycling Styles

See more jerseys and kits from our cycling collection, ready for your team colors and branding.

Built to Perform

Every material and construction standard we apply is chosen for one reason: to make your riders faster, more comfortable, and better looking on the road or trail.

🖨️
Sublimation Printing
Full-bleed dye-sublimation at 1200 DPI resolution. Colors are permanently embedded in the fabric — no cracking, fading, or peeling. Pantone-matched on request. Digital proof provided before production.
🇮🇹
Italian Lycra Fabrics
80% Nylon / 20% Lycra from certified Italian mills. Superior 4-way stretch, UV protection, and shape retention across thousands of wash and wear cycles. The benchmark fabric for competition cycling.
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YKK Zippers
All jerseys use genuine YKK #5 or #3 coil zippers. Smooth, snag-free operation, corrosion-resistant finish, and rated for 10,000+ open/close cycles in field conditions.
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Elastic Interface Chamois
Optional upgrade to Elastic Interface certified chamois pads. Anatomically designed with multi-density foam for road and MTB disciplines. Available in recreational, sport, and competition grades.
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Reflective Elements
Reflective piping, logo prints, and panel inserts available for commuter, gravel, and all-road kits. CE-certified reflective tape meeting EN 13356 visibility standards.
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Aero Cut Construction
Patterns are optimized for an aerodynamic body position on the bike. Sleeve angle, hem length, and back panel shaping are all calibrated for minimal drag at race pace.

Kit Your Whole Club

Cycling clubs across the USA, UK, and Australia choose Powerline Sportswear because we understand the unique needs of club kit procurement — consistent sizing, reorder flexibility, and pricing that works when you're outfitting 20 riders or 200.

From your first kit conversation through to delivery and reorders, you work directly with our factory team. No agents, no markups, no communication delays. Just a direct line to the people making your kit.

  • Custom club colors with Pantone-guided sublimation
  • Full size range from XS to 4XL in one order
  • Individual rider name printing available
  • Jersey numbers screen-printed or sublimated
  • Flexible reorder quantities — no minimum reorder
  • Free design templates for first-time club orders

Club Pricing Tiers

Volume discounts apply automatically. No codes needed — pricing is confirmed in your quote.

10 – 24 pieces Standard FOB Pricing
25 – 49 pieces 8% Volume Discount
50 – 99 pieces 15% Volume Discount
100+ pieces Custom Quote — Best Rate

Cycling Kit Questions

The most common questions from cycling clubs, brands, and team managers before placing their first kit order with us.

Ask a Question →
Our minimum order quantity for custom sublimated cycling jerseys is 10 pieces per design. For bib shorts and complete kits, MOQ is also 10 pairs or sets. If you need fewer than 10 pieces, contact us — we can sometimes accommodate smaller quantities within batch production runs.
Send design files in AI, EPS, or high-resolution PDF format at 300 DPI minimum. We also accept design briefs if you need our in-house team to create the artwork. Design service is included free for orders above 25 kits; a flat $50 fee applies for smaller orders.
Yes. Sublimation printing is Pantone-guided throughout our process. Provide your PMS codes and we'll match as closely as the sublimation process allows on polyester fabric. We always send a pre-production digital proof for your written approval before any printing begins.
We offer three chamois tiers: Standard house pad suitable for recreational rides up to 2 hours; Premium house pad with multi-density foam for 3–5 hour rides; and Elastic Interface certified professional-grade pad for long-distance and competitive cycling. Pricing varies by tier.
Yes. We manufacture full cycling kit accessory ranges including thermal skull caps, cycling gloves in liner and full-finger styles, and sublimated cycling socks in various lengths. These can be produced alongside your jersey and shorts order for a complete kit package.

Build Your Team's
Race Kit

Send us your club colors and we'll deliver a custom cycling kit your team will be proud to race in — from gran fondo to criterium.