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Custom outdoor and technical apparel — waterproof jackets and hiking gear manufactured by Powerline Sportswear in Sialkot

Custom Outdoor &
Technical Apparel
Manufacturing

Factory-direct production of waterproof shells, softshell jackets, insulated layers, hiking pants, and base layers engineered for outdoor brands, retailers, and private labels across the USA, UK, Australia, and Europe.

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Outdoor & Technical
Product Types

We manufacture the full spectrum of outdoor and technical apparel — from waterproof hardshells to warm base layers — all built to perform in demanding environments.

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Waterproof Shell Jackets

Fully seam-taped hardshell jackets with 10K–20K waterproof ratings. 2-layer and 3-layer laminate options. Packable designs available.

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Softshell Jackets

Stretch softshell with DWR coating and wind resistance. Ideal for high-output activities like trail running, skiing, and climbing.

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Insulated Jackets

PrimaLoft and recycled down insulated jackets. Quilted and baffled constructions for both active and casual outdoor use.

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Hiking Pants

Articulated 4-way stretch hiking pants with DWR finish, zip-off legs, and reinforced seat and knee panels for durability on trail.

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Base Layers

Merino wool blends and synthetic moisture-wicking base layers. Flatlock seams to eliminate chafing. Crew, zip-neck, and full-zip options.

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Fleece Midlayers

Polartec and recycled fleece midlayer jackets and pullovers. Grid fleece, bonded fleece, and sherpa fleece fabrics available.

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Rain Ponchos

Packable rain ponchos and ultralight emergency rain jackets. Sealed seams, stuff-sack included, custom color and logo printing.

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Technical Vests

Lightweight running and hiking vests with minimal-bulk insulation or windproof panels. Trail running hydration vest configurations available.

Outdoor & Technical Catalog

Explore outerwear and cold-weather product styles from our library. … styles are available for custom fabrics, colors, and branding.

More Outdoor Outerwear

Discover more outerwear styles suited to cold-weather and outdoor collections.

Performance
Fabric Technology

We source and work with industry-leading technical fabrics, offering DWR treatments, full laminate constructions, and breathable membranes that rival premium market fabrics at OEM pricing.

  • → 10K, 15K, and 20K waterproof column ratings available
  • → 10K–20K breathability (MVTR) specifications
  • → C6 and PFC-free eco DWR coating options
  • → Gore-Tex alternative 3-layer laminates
  • → Recycled and bluesign-approved fabric options
  • → PrimaLoft, Thinsulate, and recycled down insulation
10K
Entry Waterproof

10,000mm waterproof / 10,000g breathability. Ideal for light rain, urban outdoor, and lifestyle brands. Cost-effective 2-layer laminate construction.

15K
Mid Performance

15,000mm / 15,000g. The sweet spot for hiking, trekking, and trail brands. Excellent protection without a premium price point.

20K
High Performance

20,000mm / 20,000g. Premium 3-layer construction for ski, alpine, and serious outdoor brands. Comparable to top-tier market standards.

DWR
Water Repellency

Factory-applied DWR causes water to bead off the outer face. C6 fluorocarbon and PFC-free eco DWR both available depending on brand requirements.

Technical
Performance Features

Every technical garment we manufacture includes industry-standard performance features. Our engineers work from your tech pack — or help you develop one from scratch.

Fully Taped Seams

Critical seams are sealed with waterproof tape preventing water ingress at stitch lines. Available in critically taped (main seams) and fully taped (all seams) to match your price point and performance target.

YKK Zippers

We specify genuine YKK AquaGuard and VISLON waterproof zippers on all technical outerwear. YKK hardware is the industry standard for reliability — we never substitute with unknown alternatives.

Pit Zip Ventilation

Underarm pit zip vents allow rapid heat and moisture release during high-output activities. Paired with mesh backing for airflow. Compatible with all waterproof shell constructions.

Articulated Patterning

Ergonomic pre-shaped patterning at elbows, knees, and seat allows full range of motion. Eliminates the binding common in standard-cut outerwear during climbing, skiing, or trail activities.

Adjustable Hood Systems

Helmet-compatible hoods with multiple adjustment points — crown, brim, back. Single-hand adjustable, roll-down storm hoods, and detachable hood configurations all available to order.

Packable Construction

Ultralight shell jackets that pack into their own chest pocket or a separate stuff sack. Weight-optimized construction using lightweight ripstop fabrics. Ideal for trail running and travel brands.

Reflective Details

360° reflective trim, piping, and logo placements for low-light visibility. Essential for road running, cycling, and commuter-outdoor brands. Custom reflective patterns available.

Custom Pockets & Storage

Zippered chest pockets, hand pockets, internal media pockets, ski pass windows, and hydration port access. We engineer pocket configurations to your brief and activity category.

Built for
Outdoor Brands

Whether you're launching your first outdoor collection or scaling an established brand, our factory handles brands of every size. We work with startups, mid-size labels, and large retailers across the USA, UK, Australia, and Europe.

Outdoor Lifestyle Brands Hiking & Trekking Labels Ski & Snow Brands Trail Running Labels Camping Gear Brands Climbing Apparel Mountain Sports Retailers Private Label Importers Sustainable Outdoor Labels
50+
Active Outdoor Clients
12+
Years Outerwear Experience
50
Minimum Order Qty
45
Day Production Lead Time

MOQ and lead times vary by product complexity. Contact us for a custom quote.

Technical
Questions

Still have questions about our outdoor apparel manufacturing? Email our team for a direct answer.

Our minimum order quantity for waterproof shell jackets and softshell jackets starts at 50 pieces per style per color. For insulated and 3-layer laminate jackets, we recommend a minimum of 100 pieces due to fabric ordering requirements. Contact us to discuss your specific project — we do accommodate lower quantities for brands testing a new style.
We do not manufacture Gore-Tex branded garments (Gore-Tex is a licensed fabric requiring a brand agreement with W.L. Gore). However, we offer high-performance 3-layer laminate alternatives that deliver comparable 20K/20K waterproofing and breathability performance at significantly lower FOB costs — widely used by outdoor brands globally.
Yes. If you don't have a tech pack, our in-house product development team can create one from your sketches, inspiration images, or a reference sample. Tech pack development typically takes 7–14 days and may be included or charged at a nominal fee depending on project complexity. All tech packs are yours to keep.
After sample approval, standard production lead time for outdoor and technical apparel is 45–60 days. Complex styles with special fabrics or features may require 60–75 days. We advise planning your seasonal orders well in advance. Express production is available on select styles for an upcharge.
Yes. All waterproof garments undergo seam tape application and are tested with a water column test before shipment. We also conduct wash fastness tests and DWR performance checks. A full quality inspection report accompanies each shipment. Third-party lab testing (SGS, Intertek) can be arranged on request.

Ready to Build
Your Outdoor Line?

From waterproof shells to insulated midlayers — get a factory-direct quote from our outdoor apparel manufacturing team within 24 hours.